Hazardous Environment Asset Care & Strict Process Safety Management
Maintain refineries, gas processing terminals, and pipeline pump stations safely. Prevent hydrocarbon releases, manage API inspections, and enforce zero-compromise safety permit workflows.
The Strict Reality of Petrochemical Safety & Environmental Risk
Equipment failure in explosive ATEX/Class 1 Div 1 environments carries catastrophic fire and environmental disaster risks.
Tracking thousands of relief valves, thickness measurement locations (TML), and cathodic protection points in spreadsheets creates massive compliance risk.
Unplanned compressor downtime chokes pipeline throughput, forcing emergency flare events and regulatory penalties.
Critical Equipment Supported in Oil & Gas
Maintenance Focus: Dry gas seal pressures, crosshead guide temperatures, rod drop measurements, pulsation dampeners.
Maintenance Focus: Pop test calibration certifications, seat tightness verification, car-seal open/close logs.
Maintenance Focus: Plan 53/54 barrier fluid systems, bearing housing thermography, mechanical seal flush flows.
Maintenance Focus: Ultrasonic wall thickness measurement (UT), tray corrosion inspection, reboiler bundle cleaning.
Maintenance Focus: Coriolis meter zero verification, prover loop calibrations, strainer differential pressure.
Standardized Maintenance Workflows
Hot Work & Explosive Atmosphere Permitting
Mandate continuous gas detection testing and fire watch sign-offs before any spark-producing work can occur.
API 510/570 Inspection Interval Compliance
Schedule statutory vessel thickness measurements and external corrosion surveys based on calculated corrosion rates.
Emergency Isolation Valve (ESD) Proof Testing
Log partial stroke testing and full closure response times for automated safety shutdown valves.
Core Capabilities for Oil & Gas Plants
Enforce rigorous safety compliance across dangerous industrial jobs. Digital Lockout/Tagout (LOTO) procedures, Hot Work permits, and Confined Space authorizations with mandatory verification gates.
Maintain a unified equipment register with functional location hierarchies, nameplate technical specs, complete maintenance history, and instant QR code access on the factory floor.
Bundle hundreds of work orders, coordinate multi-craft contractor teams, stage critical spare parts in advance, and maintain tight control over shutdown critical paths and schedules.
A fast, rugged mobile interface engineered for the factory floor. Scan machine QR codes, execute checklists offline, dictate repair notes with voice-to-text, and capture photo proof of work.
Industry Specific Questions
Real implementation answers for oil, gas & petrochemical facilities operations
Transform Maintenance at Your Oil & Gas Facility
Speak with our reliability engineers to see how PredictAint adapts to your machinery, work permits, and production shifts.