Stop Storing Dead Capital. Stop Paying Emergency Air-Freight Fees.
Uncataloged storerooms trap hundreds of thousands in rusted, duplicate parts while running out of the one $50 seal needed to restart the line. PredictAint links MRO storerooms directly to machine bills of materials (BOMs).
The Hidden Financial Drain of Unmanaged MRO Inventory
When spare parts inventory is tracked in disconnected spreadsheets or whiteboards, plants bleed working capital in two contradictory ways:
Unmanaged hoarding: Plants repeatedly buy duplicate bearings, sprockets, and valves because nobody knows what is already sitting in obscure warehouse bins.
Critical line stockouts: A line trips on a night shift, only for the millwright to discover the critical replacement seal was consumed last week without a reorder.
Emergency freight surcharges: Facilities spend thousands of dollars on expedited counter-to-counter air couriers to get machinery restarted.
How the Workflow Can Support the Team
Multi-Bin Machine BOM Mapping
Link spare parts to equipment records so users can review recorded part numbers and storage locations when viewing an asset.
Automated Work Order Deductions
When configured, parts recorded against a repair update the associated stock records. Reconcile physical counts regularly because software records do not eliminate counting discrepancies.
Automated Min/Max Reorder Triggers
When inventory reaches safety stock thresholds, the platform automatically flags purchase requisitions with vendor lead times factored in.
Platform Capabilities Powering This Solution
Inventory & Spare Parts
Multi-bin storeroom control, min/max reorder alerts, barcode scanning, and equipment BOM mapping.
Purchase Orders & Vendors
Digital purchase requisitions, multi-tier spending approvals, and vendor lead-time tracking.
Work Order Management
Allocate and deduct spare parts directly within technician mobile job cards.
Plant Shutdown Planning
Pre-stage and audit thousands of turnaround parts 30 days before cold maintenance commences.
Define Your Operational Measures
Agree a baseline, responsible owner and reporting period before evaluating the change.
Establish a baseline and review comparable periods. Outcomes depend on implementation and plant conditions.
Establish a baseline and review comparable periods. Outcomes depend on implementation and plant conditions.
Establish a baseline and review comparable periods. Outcomes depend on implementation and plant conditions.
Frequently Asked Questions
Specific operational details for maintenance decision makers
Can we import our existing Excel spare parts list?
How does PredictAint prevent parts theft or unrecorded consumption?
Does the platform track vendor lead times?
Ready to stop losing spare parts money in your plant?
Book a walkthrough tailored to your plant workflows, data readiness and implementation scope.