Mission-Critical Asset Reliability for Thermal, Hydro & Gas Plants
Maintain continuous grid availability with strict regulatory compliance. Manage high-pressure steam turbines, electrical transformers, boiler feed pumps, and high-voltage switchyards.
Illustrative asset scope · adapt to your facility
Power Generation & Utilities Equipment Planning
Gas & Steam Turbines
Vibration spectral analysis, lube oil particulate counts, blade thermal inspection, governor valve calibration.
Boiler Feed Pumps & Condensate Systems
Mechanical seal leakage, thrust bearing temperature, casing thermal expansion, minimum flow bypass valves.
Main Power Transformers & Bushings
Dissolved Gas Analysis (DGA), silica gel breather condition, tap changer oil dielectric breakdown, cooling fans.
High-Voltage Switchgear & Breakers
SF6 gas pressure levels, contact resistance testing, vacuum bottle integrity, trip coil response time.
When Downtime Means Grid Instability & Crippling Penalties
Unscheduled turbine trips result in massive contractual capacity penalties and destabilize regional electrical distribution.
Statutory boiler and pressure vessel inspections require hundreds of documented test points with strict regulatory compliance deadlines.
Managing high-voltage isolations and hazardous steam line lockouts with paper forms poses grave risks to maintenance personnel.
Common Equipment in Power Generation Facilities
Maintenance Focus: Vibration spectral analysis, lube oil particulate counts, blade thermal inspection, governor valve calibration.
Maintenance Focus: Mechanical seal leakage, thrust bearing temperature, casing thermal expansion, minimum flow bypass valves.
Maintenance Focus: Dissolved Gas Analysis (DGA), silica gel breather condition, tap changer oil dielectric breakdown, cooling fans.
Maintenance Focus: SF6 gas pressure levels, contact resistance testing, vacuum bottle integrity, trip coil response time.
Maintenance Focus: Circulating pump wear rings, biofouling control, gearbox oil condition, drift eliminator integrity.
Maintenance Workflows to Evaluate
Major Turbine Overhaul & Outage Scheduling
Plan and track complex multi-week turbine major overhauls with detailed work breakdown structures and parts staging.
High-Voltage & High-Pressure Energy Isolation (LOTO)
Enforce multi-key electrical and steam line isolation permits with physical grounding verifications.
Condition-Based Vibration & Oil Sample Logging
Record periodic oil lab test results and vibration readings against asset trend curves to spot bearing fatigue early.
Capabilities to Evaluate for Power Generation Plants
Bring planned jobs, asset records, parts checks, permit coordination, and completion notes into your outage planning process. Review the current product workflow against your site's schedule and contractor requirements.
Enforce rigorous safety compliance across dangerous industrial jobs. Digital Lockout/Tagout (LOTO) procedures, Hot Work permits, and Confined Space authorizations with mandatory verification gates.
Maintain an equipment register with functional location hierarchies, nameplate technical details, recorded maintenance history, and QR code access on the factory floor.
Use guided mobile checklists with ordered inspection steps, photo evidence for configured items, and corrective work orders when a check fails.
Industry Specific Questions
Questions to evaluate for power generation & utilities operations
Transform Maintenance at Your Power Generation Facility
Discuss your equipment, maintenance records, site procedures, and pilot requirements with the PredictAint team.